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CLARK SOLUTIONS
Series 1000 & 2000 FLO-GARD Inline Flow Switches
Differential Pressure Orifice Type, Liquids & Gases
DESCRIPTION
FLO-GARD flow switches provide economical solutions for equipment protection and automation.
All FLO-GARD flow switches provide high reliability design with no paddles or small flow paths to plug or stick. Switches are suitable for measuring oil and water containing contaminates. Switches may also be selected for gases.
A wide range of sizes and materials provides optimal selection. Choose one or two field adjustable switch set points from 0.5 gallons per hour (1/2) to 3000 GPM (8). All switches are independently adjustable from 15% to 100% of range.
A maintenance-free design, FLO-GARD flow switches operate on the differential pressure principle (bellows sensors) and have no bearing or sliding surfaces to corrode and stick. Normal maintenance is NOT required.
The switches have a low installation cost. FLO-GARD flow switches include a terminal strip and splash-proof junction box for making field connections, eliminating the cost of providing a field junction box.
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SPECIFICATIONS
Pressure: max. 400 psig (28.1 kg/cm 2)
Temperature: max. 212°F (100°C); optional 350°F
(177°C)
Temperature: min. -30°F (-34°C); optional -80°F
(-62°C)
Protect from freezing liquids
Pressure drop: 5 psig at max flow 1.2 psig at 50%
of max flow
Mounting: NPT threaded (series 1000) or Wafer
style (series 2000) for mounting between any
150 or 300 class flanges or international
equivalent
REED SWITCHES
Setability: ±5% F.S.
Repeatability: ±1% F.S.
Hysteresis: 7 to 13% F.S
Contact Rating: 3 watts
Voltage: 100 vdc - max.
Current: 250mA max. switching
1.0 Amp max. carry
Housing: Aluminum
Polyester coated
Pressure Cell: Aluminum, hard anodized
Body: Bronze ,316 SS
Bellows: Bronze, 316 SS, Inconel (high pressure) |
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| Dimensions |
| Pipe Size |
A |
B |
| in |
mm |
in |
mm |
in |
mm |
| 0.5 |
15 |
4.85 |
123 |
1.69 |
43 |
| .075 |
20 |
5.29 |
134 |
2.00 |
51 |
| 1.0 |
25 |
5.48 |
139 |
2.38 |
60 |
| 1.5 |
40 |
6.04 |
153 |
3.12 |
79 |
| 2.0 |
50 |
6.23 |
158 |
3.75 |
95 |
| 2.5 |
65 |
6.73 |
171 |
4.25 |
108 |
| 3.0 |
80 |
7.10 |
180 |
5.0 |
127 |
| 4.0 |
100 |
8.17 |
207 |
6.13 |
156 |
| 5.0 |
125 |
8.57 |
217 |
7.38 |
187 |
| 6.0 |
150 |
9.29 |
235 |
8.38 |
213 |
| 8.0 |
200 |
10.54 |
267 |
10.38 |
264 |
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| Dimensions Series 1000 |
| Pipe Size |
A |
B |
C |
D |
| in |
mm |
in |
mm |
in |
mm |
in |
mm |
in |
mm |
| 0.25 |
0.08 |
3.46 |
88 |
3.06 |
78 |
1.06 |
27 |
1.06 |
27 |
| 0.5 |
15 |
3.46 |
88 |
3.06 |
78 |
1.06 |
27 |
1.06 |
27 |
| 0.75 |
20 |
4.18 |
106 |
3.06 |
78 |
1.50 |
38 |
1.25 |
32 |
| 1.0 |
25 |
4.30 |
109 |
3.06 |
78 |
1.75 |
44 |
1.50 |
38 |
| 1.5 |
40 |
4.68 |
119 |
3.06 |
78 |
2.50 |
64 |
2.12 |
54 |
| 2.0 |
50 |
5.05 |
128 |
3.19 |
81 |
3.19 |
81 |
2.75 |
70 |
| 3.0 |
80 |
5.74 |
146 |
4.19 |
106 |
4.62 |
117 |
4.00 |
102 |
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FLOW SELECTION CHARTS
| Pipe Size- Inches, mm |
Maximum Flow Range |
| 1/4 |
1/2 |
3/4 |
1 |
1 1/2 |
2 |
liquid |
gas |
| 08 |
15 |
20 |
25 |
40 |
50 |
GPM |
l/m |
SCFM |
NM3/h |
| • |
• |
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2 |
8 |
10 |
15 |
| • |
• |
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3 |
10 |
20 |
30 |
| • |
• |
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4 |
15 |
30 |
50 |
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• |
• |
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6 |
25 |
40 |
80 |
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• |
• |
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10 |
40 |
60 |
100 |
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• |
• |
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15 |
60 |
100 |
250 |
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• |
• |
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20 |
80 |
200 |
400 |
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• |
• |
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30 |
120 |
300 |
500 |
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• |
• |
• |
40 |
150 |
400 |
600 |
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• |
• |
60 |
240 |
600 |
1000 |
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• |
• |
100 |
400 |
800 |
1200 |
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• |
150 |
600 |
1000 |
1500 |
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• |
200 |
800 |
1200 |
2000 |
| Pipe Size- Inches, mm |
Maximum Flow Range |
| 2 1/2 |
3 |
4 |
5 |
6 |
8 |
liquid |
gas |
| 65 |
80 |
100 |
125 |
150 |
200 |
GPM |
l/m |
SCFM |
NM3/h |
| • |
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60 |
240 |
600 |
1000 |
| • |
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100 |
400 |
800 |
1200 |
| • |
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150 |
600 |
1000 |
1500 |
| • |
• |
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200 |
800 |
1200 |
2000 |
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• |
• |
• |
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300 |
1000 |
1500 |
50 |
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• |
• |
• |
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400 |
1500 |
3000 |
100 |
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• |
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500 |
2000 |
4000 |
100 |
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• |
• |
• |
• |
600 |
2400 |
5000 |
150 |
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• |
• |
• |
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800 |
3000 |
6000 |
200 |
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• |
• |
1000 |
4000 |
8000 |
250 |
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• |
• |
2000 |
8000 |
15000 |
400 |
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• |
3000 |
12000 |
20000 |
600 |
Female threaded connections available 1/4 to 2 and 3
(.08 mm to 50 mm & 80 mm)
Flanged (wafer) connections available 1/2 to 8 (15 mm to 200 mm)
Metric threads are not available in stainless steel
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| Useful Range All Units of Measurement |
| Min. |
Max. |
| 0.2 |
1 |
| 0.3 |
2 |
| 0.4 |
3 |
| 0.5 |
4 |
| 0.5 |
6 |
| 1.0 |
8 |
| 1.5 |
10 |
| 2 |
15 |
| 3 |
20 |
| 3 |
25 |
| 4 |
30 |
| 6 |
50 |
| 5 |
60 |
| 10 |
80 |
| 15 |
100 |
| 15 |
120 |
| 20 |
150 |
| 30 |
200 |
| 30 |
240 |
| 30 |
250 |
| 40 |
300 |
| 50 |
400 |
| 50 |
600 |
| 100 |
800 |
| 150 |
1000 |
| 200 |
1500 |
| 300 |
2000 |
| 400 |
3000 |
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Example: A meter with a max flow range of 100 has a useful range from 15 to 100. |
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Optional Low Flow Rates (Option ES)
| Size |
Maximum Flow Range |
| liquid |
gas |
| in |
mm |
GPH |
l/h |
cc/m |
SCFH |
| 1/2 |
15 |
4 |
15 |
200 |
40 |
| 1/2 |
15 |
6 |
20 |
300 |
60 |
| 1/2 |
15 |
10 |
40 |
400 |
100 |
| 1/2 |
15 |
15 |
60 |
600 |
150 |
| 1/2 |
15 |
20 |
80 |
1000 |
200 |
| 1/2 |
15 |
30 |
120 |
2000 |
300 |
| 1/2 |
15 |
40 |
150 |
3000 |
400 |
| 1/2 |
15 |
60 |
240 |
4000 |
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| 1/2 |
15 |
100 |
400 |
6000 |
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ORDERING INFORMATION
EXAMPLE 2-1NPT-1-20GPM-BN-1S2
WATER, MAX TEMP 125°F, MAX PRESSURE 150 PSIG
| PLEASE CALL 1-800-253-2497 TO ORDER THESE ITEMS |
| 1) Specify Pipe Size- See above Tables |
| 2) Specify Connection- |
1NPT= |
Series 1000, NPT connection |
| 1M= |
Series 1000, FBSP Parallel Threads |
| 2= |
Series 2000, Flange connection |
| 3) Specify Body & Bellows Material- |
1= |
Bronze |
| 3= |
Stainless Steel |
| 4) Specify Maximum Flow Range from tables and Flow Units (GPM ,l/m, SCFM etc.) |
| 5) Specify Options- See Seals & Options |
| 6) Specify Switch Quantity- |
1S2= |
one SPDT switch |
| 2S2= |
two SPDT switches |
| 7) Please advise us of the media, max pressure and max temperature that the switch will see. |
| Seals & Options |
A |
Viton Seals |
| BN |
Buna (Standard) Seals |
| B |
EPR Seals |
| B2 |
TFE Seals |
| ES |
Low Flow Rate (below 2 GPM) |
| I |
Compressed Gas Service (specify gas, temp. & pressure) |
| T |
Expanded Temp. Range (-80 to 350°F), includes option A; consult factory for higher temperatures |
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